机翻 · 通用领域 Five color servo pad printing machine: energy-saving ink on the oil cup, cleaner operating environment
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- Issue Time
- Aug 12,2025
Summary
The performance of the ink system plays a crucial role in the operating costs of printing equipment and workshop environment management. The oil cup ink filling technology equipped on the five color servo pad printer not only achieves efficient use of ink and significantly reduces energy consumption, but also reduces pollutant emissions from the source, keeping the operating environment clean and becoming the preferred equipment that balances economy and environmental protection.
The energy-saving characteristics of the ink cup ink system are reflected in the dual savings of ink and energy. Compared with the traditional oil pan ink application method, the oil cup adopts a sealed structure, which is precisely matched with a rubber scraper and a steel ring. Only the required amount of ink is exposed when the rubber head comes into contact, and it is completely sealed in non working state. The ink evaporation is reduced by more than 70%, and a single shift (8 hours) can save about 0.5 liters of ink. Calculated based on 300 days of operation per year, the accumulated ink cost savings exceed 10000 yuan. At the same time, the oil cup lifting and rotating action driven by the servo motor consumes only 30% of the energy of the pneumatic oil pan. Combined with the system's intelligent standby function - the equipment automatically reduces the operating power of the oil cup after being idle for 10 minutes, further reducing unnecessary energy consumption and suitable for factories with long-term continuous production to reduce electricity expenses.
The improvement of cleanliness in the operating environment is another major advantage of ink on the oil cup. When traditional oil pans are used to apply ink, the ink is exposed to the air and easily forms oil mist, which not only pollutes the workshop air but also forms oil stains on the equipment surface, requiring frequent cleaning. The sealing design of the oil cup fundamentally solves this problem, as the ink only circulates within the enclosed space, reducing the concentration of oil mist in the workshop air to below 0.5mg/m ³, far below the national industrial hygiene standard of 3mg/m ³. The automatic cleaning device equipped with the equipment can quickly clean the oil cup and scraper during color change or shutdown. The cleaning waste liquid is collected and processed through a dedicated pipeline to prevent ink from directly dripping onto the ground and forming stains, keeping the operating area dry and tidy, and reducing the labor intensity of cleaning workers.
The stability of the ink system on the oil cup further enhances the energy-saving and environmental protection effects. The inner wall of the oil cup is made of wear-resistant ceramic material, which reduces ink residue and wear, extends the service life to over 8000 hours, and reduces equipment maintenance frequency. For inks of different viscosities, the system can automatically adjust the oil cup speed (50-300 revolutions per minute) to ensure even ink application while avoiding ink splashing and waste. For example, when printing high viscosity industrial identification ink, the oil cup runs smoothly at low speed, ensuring sufficient ink extraction from the glue head and preventing ink splashing and environmental pollution caused by high-speed stirring.
From precision printing of electronic components to identification printing of large workpieces, the oil cup ink technology of the five color servo pad printer provides significant energy-saving effects and a clean operating environment, providing strong support for enterprises to improve workshop management while controlling costs, and becoming an ideal choice for green production.